Case Study: DataMind AI™ Detects Hidden Pump Issues and Prevents Costly Shutdowns
February 12, 2025
DataMind AI™ was installed at a coal mining site in Africa to monitor critical equipment, including slurry pumps. The site had historically relied on manual periodic vibration testing.
Shortly after installation, DataMind AI™ flagged a pump with an “Alarm” status, raising concerns since manual vibration testing had not detected any issues. However, DataMind AI™ identified a hidden issue in the pump’s drive-end (DE) bearing, indicating increased friction likely caused by lubrication failure.
By detecting the failure early, the site’s maintenance team was able to take action, preventing costly downtime and restoring the pump to normal operation
Conclusion
DataMind AI™ improved the site’s pump maintenance by identifying a hidden issue missed by traditional testing.
By restoring the pump to full performance, this case demonstrates how AI-driven solutions help maintenance teams make smarter decisions and keep operations running smoothly
